5 Ways to Solve Bucket Elevator Ash Leakage

(1) Whole Casing flange gasket of bucket elevator damages or no flange gasket, please change new gasket, glue with the sealing glue, retighten the flange bolts.
(2) If material leaks from the head section and bottom base gap, please add a gasket or sealant.
(3) If altitude difference is too large, it will increase material feeding pressure, please change the material feeding method, add a feeding buffer device.
(4) Drive chain occurs idle rotation, please adjust the chain length. 

(5) Casing installation is not straight, please adjust perpendicularity of the casing length. 

Bucket elevator conveyor system equipment

Bucket elevator is one of the most commonly used lifting equipment with the advantages of high throughput, high lift height and smooth running.When using bucket elevator,the cooperation methods between bucket elevator and upstream equipment should be noticed,please see it as follows:
a.Hand feeding: the material in the bag can be fed into the conveying equipment through the feeding port. 
Advantage:The lifting machine can run normally without material blockage.
Disadvantage: Hand feeding required higher physical strength.

b. Feeding through Bin connected with chute: the feeding method saves human cost. Loading machine and vibration hopper are allowed under available working condition, hopper can store material and also brings buffer function, which will avoid overload problem because of too much material.

c. Common feeding and conveying equipment: belt conveyor, screw conveyor, scraper conveyor and so on.
In addition,if you do not know what equipment is suitable to cooperate with the bucket elevator,please feel free to contact our engineer,we will give you a best solution: http://www.pkmachinery.com/  

Introduction of Silo Bucket Elevator

Customer reference list

CUSTOMER REFERENCE LIST (YEAR 2012-2014)
NO.	EQUIPMENT	VENDOR'S SCOPE OF SUPPLY
		PROJECT LOCATION	QUANTITY	TIME
15	Bucket Elevator	Russia	1 Set	20121119
22	Bucket Elevator	Russia	4 Set	20130516
31	Bucket Elevator	Yemen	1 Set	20131200
35	Bucket Elevator	Philippines	2 Sets	20140304
39	Bucket Elevator	Mauritius	1 Set	20140500
44	Bucket Elevator	Thailand	1 Set	20140723
53	Bucket Elevator	Australia	3 Sets	20140220

►Brief introduction:
TZD bucket elevator is a kind of bucket elevator special for silo. Silo bucket elevator is special adapt to lifting material that in small size and ρ< 1 t/m³.There are two kinds of buckets for it, one is made by steel, the other one is made by plastic.
►Working principle
    Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator.
► Features:
    1. Obvious features like low power required, effective inflow feeding & guiding discharge, huge-volume hopper with tight arrangement. With little returned material or dug-out material, the ineffective power resulted is quite less as well accordingly.
    2. It has vast range of application with almost no limitation for lifting material forms and properties. Materials like power, grain or big lump could be all applicable .Also its good sealing condition could effectively reduces the environmental pollution.
   3. Advanced design & reliable manufacturing way have greatly ensured the overall machine.
   4. Stability & higher lifting height.
► Applications:  
TZD bucket elevator is widely used for conveying powder, granular and non-small-block mill and grinding of small materials, such as: coal, cement, stones, sand, clay, ore and so on. 

silo bucket elevator

► Selection condition:  
    1. What is the conveying material and its physical characteristics? such as bulk density, feeding size, temperature, mositure content etc.
    2. What is the processing capacity of the elevator?
    3. What is the lifting height of the elevator (distance between inlet and outlet)?   

Introduction of Plate Chain Bucket Elevator

CUSTOMER REFERENCE LIST (YEAR 2012-2014)
NO.	EQUIPMENT	VENDOR'S SCOPE OF SUPPLY
		PROJECT LOCATION	QUANTITY	TIME
15	Bucket Elevator	Russia	1 Set	20121119
22	Bucket Elevator	Russia	4 Set	20130516
31	Bucket Elevator	Yemen	1 Set	20131200
35	Bucket Elevator	Philippines	2 Sets	20140304
39	Bucket Elevator	Mauritius	1 Set	20140500
44	Bucket Elevator	Thailand	1 Set	20140723
53	Bucket Elevator	Australia	3 Sets	20140220

►Introduction

    TB Plate Chain Gravel Bucket Elevator has an opening bin below for storing material, when the motor driving the endless chain (chain or belt) through the chute, the hopper fixed in the chain of plate (chain or belt) bring the material to the discharging opening, in this way it continuously convey the material.

     It adopts plate sleeve roller chain as the traction components , gravity type discharge material. Apply to middle, big block etc grinding material, which density is less than 2t/m3. Material temperature is less than 250℃ , capacity can reach 395m3/h , lifting height is approx. 5~50m . Vertical bucket elevator are highly resistant to wear and can be placed indoor as well as outdoor.

►Working principle 
Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator.

►Features
    1.Application widely, not only lifting the common powder, granular and block material, but also lifting the high grinding material;op
    2.Low driving power, low energy consumption, energy conservation;
    3.For lifting same material, energy consumption is 1/3~1/2 compared with the link chain bucket elevator;
    4.The whole machine with full sealed design, no dust pollution while running;
    5.The machine housing case adopt embossing structure, better stiffness, high precision, good-looking appearance;

►Advantage     
    1.Bucket elevator machine applys to powder, granular, lump material, the density is less than 1.5t/m3
    2.Material temperature is less than 60 ℃, if adopt heat-resistance rubber belt, the material temperature is less than 200 ℃
    3.Driven device configuration could save much space, light weight, with backstop, low noise, running steady.
    4.4 kinds bucket type could meet different particle sizes material.
    5.Customized lifting height.